1

Medium

Why is ammonia (R717) classed as a toxic refrigerant?


Because it does not react with water, making neutralisation difficult
Because it is heavier than air and displaces oxygen
Because it is colourless and odourless and therefore hard to detect
It severely irritates the respiratory tract, eyes and skin, and is poisonous when inhaled at higher concentrations

2

Difficult

What is the main difference between a dry-expansion and a flooded evaporator?


A dry-expansion evaporator needs no expansion valve, a flooded one does
In a dry-expansion evaporator the refrigerant completely evaporates and is superheated in the evaporator; in a flooded one part of the refrigerant remains liquid (incomplete evaporation, no superheat)
A dry-expansion evaporator always has a lower pressure than a flooded one
A dry-expansion evaporator is filled with liquid, a flooded one with vapour

3

Difficult

What is the typical pressure in the evaporator of an R717 deep-freeze system (below −40 °C)?


Positive pressure of 10–20 bar
Positive pressure of 5–10 bar
Below atmospheric (approx. 0.7 bar abs at −40 °C)
Atmospheric pressure, approx. 1 bar abs

4

Easy

What is the basic requirement when charging a system with R717 (NH₃)?


NH₃ can be charged together with air
Charging should take place in a well-ventilated area using appropriate personal protective equipment
Charging must only take place at temperatures below 0°C
Charging can be carried out without personal protective equipment

5

Difficult

How is oil managed in R717 systems?


Oil collecting at the lowest points of vessels is regularly checked and drained, because it impairs heat transfer
Oil can be mixed with any refrigerant
Oil has no effect on system operation
Oil requires no monitoring

6

Easy

What is the correct procedure for recovering R717 from a system?


The gas can be released into the atmosphere
Recovery is not required
The refrigerant can be drained into the sewer system
The refrigerant must be recovered into suitable, leak-proof tanks designed for NH₃

7

Easy

How should R717 (NH₃) be stored?


Near heat sources
In sealed, labelled containers, in a cool and well-ventilated place
In any open containers
In unmarked plastic containers

8

Difficult

What should be done with contaminated R717?


Dilute it with water and reuse it
Continue to use it without restriction
Purify it or send it for disposal in accordance with regulations
Release it into the atmosphere

9

Easy

What is the main hazard associated with an R717 leak during maintenance work?


Damage to electrical equipment only
Increased cooling efficiency
Toxic to humans and may cause chemical burns
No risk whatsoever

10

Difficult

What should be done if an NH₃ leak is detected?


Carry on working with the room door open
Evacuate people immediately and raise the alarm; stop the leak only if it is safe to do so and with suitable PPE (respiratory protection)
Carry on working wearing a dust mask
Increase the pressure in the system

11

Difficult

What role do scrubbers play in NH₃ systems?


They increase the pressure in the system
They are used to measure temperature
They store the refrigerant
Neutralise ammonia through absorption in a liquid (e.g. water)

12

Difficult

How should the system be prepared before filling with R717?


Simply start it up
The pressure must be increased above the standard level
There is no need to check it
Check for leaks, remove air and moisture, and create a vacuum

13

Difficult

What are the transport requirements for R717?


Transport is not regulated
It must be carried in suitable, labelled packagings in accordance with ADR (UN 1005, class 2, code 2TC)
It can be carried without labelling
It can be carried in open containers

14

Easy

What personal protective equipment is required when working with NH₃?


Safety goggles, gloves and respiratory protective equipment
Workwear only
No requirements
Only a safety helmet

15

Difficult

Which statement best describes the behaviour of R717 and mineral compressor oil?


R717 does not mix with the oil; the oil, being heavier than liquid NH₃, collects beneath it at the lowest points (mainly on the low-pressure side)
R717 does not mix with the oil; the oil collects on the high-pressure side above the R717
R717 mixes very well with the oil, which easily returns to the compressor
An oil return line cannot be used in R717 systems because the oil is too hot

16

Difficult

Which refrigerant can be detected with phenolphthalein paper?


R717
R1270
R1234ze(E)
R744

17

Difficult

Which system may require manual oil recovery?


Secondary system using R744
R744 cascade system
Supercritical ‘booster’ system using R744
An R717 system

18

Difficult

Which refrigerant is lighter than air?


R1234ze(E)
R744
R1270
R717

19

Difficult

R717 is highly corrosive to:


aluminium
copper (and its alloys)
titanium
stainless steel

20

Difficult

What is the recommended pre-alarm level for fixed leak detection systems for R717?


50,000 ppm
5,000 ppm
500,000 ppm
500 ppm

21

Difficult

Why are compressors with a separate motor (open type) mostly used in R717 systems?


Because NH₃ attacks copper motor windings, so hermetic compressors with conventional windings are not used
To increase the refrigerant charge
Because they are cheaper
To lower the condensing pressure

22

Difficult

Which type of compressor is most commonly used in large ammonia systems?


Rotary vane compressor
A reciprocating or screw compressor
Hermetic scroll
Diaphragm compressor

23

Difficult

How is the capacity of a piston compressor regulated in NH₃ systems?


By increasing the condensing pressure
By unloading the cylinders or changing the rotational speed
By reducing the refrigerant charge
Solely by adjusting the oil volume

24

Difficult

How is the capacity of a screw compressor most commonly controlled?


By changing the type of oil
By using a slide valve
By closing the suction valve
By adjusting the oil level

25

Difficult

When is two-stage compression used in NH₃ systems?


Only with water-cooled condensers
Only in small systems
At small temperature differences
At low evaporating temperatures (pressures) and high pressure ratios

26

Difficult

What is the advantage of two-stage compression over single-stage compression?


Lower efficiency
No need for a separator
Higher efficiency and lower discharge temperature
Higher energy consumption

27

Difficult

How does an evaporative condenser used in NH₃ systems work?


It utilises the evaporation of water to increase cooling efficiency
It does not require a water supply
Operates without a fan
It transfers heat only to the air

28

Difficult

What is the function of the liquid separator in an NH₃ system?


Regulates the condensing pressure
Increases the discharge temperature
It separates oil from the refrigerant
It prevents liquid from entering the compressor

29

Difficult

What is the purpose of monitoring the liquid level in the separator?


To control the condenser fan
To increase the oil volume
To maintain the correct refrigerant level and prevent the compressor from flooding
To reduce the condensing temperature

30

Difficult

What is the role of the float switch in NH₃ systems?


It controls the fan’s operation
It monitors the liquid level in the tank or separator
It regulates the condensation temperature
It is used to detect leaks

31

Difficult

What is a thermosyphon in NH₃ systems?


A system with gravity-driven (natural) circulation of liquid refrigerant caused by density differences, used e.g. for screw compressor oil cooling
An oil circulation pump
A defrosting device
A type of safety valve

32

Difficult

Why are oils that are immiscible with the refrigerant used in NH₃ systems?


To reduce the pressure
Because the oil mixes only with water
Because NH₃ does not mix with most compressor oils
To increase the amount of refrigerant

33

Difficult

What is the main function of an oil separator in NH₃ systems?


To separate the oil from the refrigerant and return the oil to the compressor
To increase fan efficiency
Removing moisture from the system
To lower the condensation temperature

34

Difficult

In which NH₃ system does the refrigerant evaporate completely with superheat in the evaporator, fed by an expansion valve?


An indirect system
A pumped liquid-recirculation system
A glycol system
A direct-expansion (DX) system

35

Difficult

What is the characteristic feature of a flooded evaporator system?


No level control is required
The evaporator contains a large amount of liquid, which improves heat transfer
The evaporator is filled exclusively with vapour
No separator is used

36

Difficult

What is the main difference between a direct and an indirect system?


In an indirect system, NH₃ cools an intermediate medium (e.g. glycol), which in turn cools the load
In an indirect system, no compressor is used
In an indirect system, NH₃ flows directly into the space being cooled
In a direct system, there is no evaporator

37

Medium

Which property of ammonia helps people detect a leak early?


It is denser than air
It is odourless
A very low odour threshold (a few ppm)
It is yellow in air